Copper water cooling jackets: copper chute, slag tap jackets,copper flue etc. cooling elements for metallurgy furnace

Copper water cooling jackets: copper chute, slag tap jackets,copper flue etc. cooling elements for metallurgy furnace(AUSMELT, ISAsmelt, Flash furnace, KIVCET, Flash converting furnace, Rich oxygen side-blown and top-blown furnace, Lead & zinc smelting furnace etc.) HZC jackets are produced by forging and machining process. The working life is five to six times longer than by casting process.

Copper water cooling jackets: copper chute, slag tap jackets,copper flue etc. cooling elements for metallurgy furnace(AUSMELT, ISAsmelt, Flash furnace, KIVCET, Flash converting furnace, Rich oxygen side-blown and top-blown furnace, Lead & zinc smelting furnace etc.) HZC jackets are produced by forging and machining process. The working life is five to six times longer than by casting process.

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Copper Cold Hearth for Electron Beam Melting (EB)

Cold hearth, copper cooling bed and overflow clip for Furnace EBCHM,EBCHR,PACHM —HZC successfully produced the copper cold hearth core parts of ALD EBCHR furnace, and optimized design of water channels. HZC produced the cooling bed and overflow clip by forging and machining process. Material is pure copper 99.9% .  The cold hearth is mainly used for EBCHR, EBCHM, PACHM Furnace  to remelting and refining  refractory and reactive metals and alloys.  EB furnace  is mainly employed for the production of refractory and reactive metals (tantalum, niobium, molybdenum, tungsten, vanadium, hafnium, zirconium, titanium) and their alloys.

Electron beam melting is distinguished by its superior refining capacity and offers a high degree of flexibility of the heat source. Thus, it is ideal for remelting and refining of metals and alloys under high vacuum in water-cooled copper molds. Today the process is mainly employed for the production of refractory and reactive metals (tantalum, niobium, molybdenum, tungsten, vanadium, hafnium, zirconium, titanium) and their alloys. It plays an important role in manufacturing of ultra-pure sputtering target materials and electronic alloys and the recycling of titanium scrap.
 Electron Beam Cold Hearth Refining (EBCHR)
is of great importance for processing and recycling of reactive metals. The feedstock is drip-melted in the rear part of a watercooled copper hearth from where it overflows into the withdrawal mold. During the dwell time of the molten material in the hearth system gravity separation of highand low-density inclusions (HDI, LDI) can be achieved in addition to the refining mechanisms described above. The hearth must be properly sized to provide sufficient dwell time of the molten metal in the hearth in order to permit efficient gravity separation of HDIs and LDIs. Larger hearth melting systems are equipped with a larger number of EB guns to provide the required power and energy distribution.

1. Electron beam drip-melting of tantalum, 2. EB cold hearth refining, 3. Electron beam floating zone melting EB Cold Hearth Production Furnaces for production of reactive metal ingots and slabs, including material recycling. Ingot weights up to 15 tons, total beam power above 3 MW with up to 6 guns. Copper Cold Hearth for Electron Beam Melting (EB)  Copper Cold Hearth for Electron Beam Melting (EB)  Copper Cold Hearth for Electron Beam Melting (EB)  Copper Cold Hearth for Electron Beam Melting (EB)

Forged Copper pressure rings and contact clamps for submerged arc furnace

HZC solutios produce Forged Copper pressure rings and contact clamps for submerged arc furnace  
Submerged arc furnaces are mainly used for the production of ferroalloys.
Additionally, the units produce calcium carbide (CaC2) and calcium silicon (CaSi) for secondary metallurgy in steel production. And finally, this technology is ideal for reprocessing / recycling residues from the iron and steel industry. Here is an overview of the main applications:

• Ferro silicon (incl. FeSi45, FeSi75, FeSi90)
• Ferro manganese (incl. H.C. FeMn, M.C. FeMn, L.C. FeMn, M.C. SiMn)
• Ferro chromium (incl. H.C. FeCr, M.C. FeCr, L.C. FeCr, SiCr)
• Ferro nickel (incl. 15 – 30% Ni)
• Special alloys (incl. FeV, FeNb, FeW, FeMo)
• CaC2, CaSi
• Raw materials for the refractory industry (incl. corundum, smelting magnesia, mineral wool)
• Metallurgical plant residue reprocessing and recycling (incl. flue dust, scale, slag, salamanders)

Copper cooler stave for blast furnace

HZC copper stave technology is one of the products of such efforts.Cooler stave is a cooling device having one or more internal water channel, and is installed in numbers on the inner surface of a blast furnace to protect its steel shell and maintain the inner profile. HZC staves were made by forging,drilling and machining process. HZC blast furnace copper cooling staves’ working life is five to six times longer than by casting process. We choose cold rolled sheet as material and then deep hole drilling, welding, welds inspection, pressure and ultrasonic test.

Copper cooler stave

HZC Solutions provide Custom Copper Machining & Metal Fabrication Services

HZC solutions mainly supply Custom Copper Machining & Metal Fabrication Services for industry Metallurgical, Shipbuilding,Mine machinery, Chemical, Military, Nuclear power etc.  

Our main products as following:

Copper Spare parts and Cooling elements in metallurgy:

1. Copper cold hearth, copper cooling bed,pour lips, platform for electronic gun for furnace EBCHR(Electric beam cold hearth remelting), EBCHM(Electric beam cold hearth melting), PACHM(Plasma beam cold hearth melting) in efractory and reactive metals (tantalum, niobium, molybdenum, tungsten, vanadium, hafnium, zirconium, titanium) and their alloyssmelting

2. Water cooling copper crucible and molds for VAR (Vacuum Arc Remelting ),ESSR and ESR(Electroslag Remelting) Furnace , EBCHM and PACHM furnace water cooling Flat ingot molds (crystallizer)

3. Blast furnace Copper cooler stave and tuyers for steel making

4.Copper contact shoes&clamps and Pressure rings for SAF submerged arc furnace Ferro alloy smelting, copper electrode holder head and electrode plate.

5.Copper cooling jackets and other elements (Outlet, Chute, flue Resistance splash plate,tuyer...)for non-ferrous metal (Cu, Ni, Pb, Zn, PGM, Ag, Au, Ferro alloy etc.) smelting furnace: Ausmet, Isa furnace, Watts furnace, top-blowing furnace, bottom blowing furnace, flash smelting furnace, submerged arc furnace, KIVCET,Ferronickel electric furnace etc.

Chemical: Copper Shell Coal gasification burner, copper flange, Copper nozzel

Nuclear: Core test section of CHF (critical heat flux) test setup for the study on IVR (In-Vessel Retention) strategy

Others: Copper heating coil, Copper bush, Copper alloy welding pieces , Copper end ring, Copper pressure ring, Machining precision Brasses, Non-standard design copper parts, Tough pitch copper forging piece etc.

At present we are the strategic partner with Tenova Group, Saint-Gobain , Clyde Bergemann Power Group, China Nuclear Power Technology Research Institute etc.

So if you are interested in cooperating or need any help, feel free contact us. We are also glad to cooperate with you.

Michael Chen

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Heating and Cooling system solutions

Luoyang Hengzheng Copper Co.,Ltd | Ad： 38#Taiyuan Road, Luoyang City, China 471003 | Tel：+86-379-64391187 | Fax：+86-379-64390787 | Mob: +86 151 3872 3572 | Email：info@lyhengzheng.com | Skype:rayen.chen89 | www.copper-manufacture.com | www.lyhengzheng.com